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Styrene

Sunday, January 27, 2019

Around the World Pedro Zanni's Fokker C.IV, 1/72 conversions

 
 
(The completed model of the seaplane can be visited here:
(The completed model of the land plane can be visited here:
 
In 1924, amidst the growing fever of records that were supposed to bring individual and national prestige, Pedro Leandro Zanni, an Argentinean aviator of certain experience and mounting renown, embarked in an around-the-world flight. The endeavor, extremely daunting at the day, required needless to say serious logistic and financial support. Zanni got some official help and popular collects were organized, in order to buy two Fokker C.IV machines: a land pane christened Ciudad de Buenos Aires, and a seaplane named Provincia de Buenos Aires.
Fokker's name and the fame of his company and planes grew significantly during and after WWI, so his aircraft were almost synonym of quality and reliability.
Other Fokker C.IVs were used for reconnaissance duty, as mail planes and even for other (also failed) record attempt, like the famous Tacoma-Tokyo flight by Wark and Brown, in their beautiful red converted passenger machine.
The tale is very long, but finally Zanni, accompanied by mechanic Felipe Beltrame, started from Amsterdam (Fokker's then base) the planned flight. Under difficult conditions and with more gills than support, Zanni covered a big part of the planned route, but suffered several mishaps and accidents, some due to external conditions and perhaps some due to his eagerness to make the whole thing work, taking some risks that didn't pay off. The machines ended up incapacitated beyond repair, and since funds and support were limited, the around the world flight was cut short in Japan, where the seaplane capsized as contemporary photos show. Nevertheless Zanni was hailed as a hero, and to some extent the world press echoed his valiant efforts.
My older son and I talked about these planes as a modeling project for years, and I finally acquired two Omega Models 1/72 resin kits of the Fokker C.IV, with the idea of this joint-venture where he will model the wheel version and I the float version.
Now, Zanni's Fokkers were modified machines with somewhat extended span, a third seat behind the normal two, some changes on the nose, additional windows and other minor mods, all of which need to be translated into the models.
When I got the Omega Models resin kit I found it to be quite simple, even a bit Spartan perhaps. It is a correct kit but for example the wings lacked any detail, no ribbing effect and not the faintest trace of scalloping on the trailing edge. Not even the prominent wing tanks engraved outlines.
The fuselage sides were equally bland. The shapes seem correct and the cast is in general clean,  with just a couple bubbles. The landing gear looks fragile and I think it is better replaced by metal. The same may apply for the struts.
All flying surfaces are attached to their casting blocks by the trailing edge, opposite to what is customary in resin castings, since it is easier to true a leading ledge than a fragile trailing edge. Why Omega Models chose to do that, I don't know, perhaps there is a good reason (to avoid bubbles? to avoid short poors?)
The feel of the kit in general is akin to a Planet Models kit, if even a bit simpler.
For the price I paid for these two kits, I would say, given the cost, that they lack finesse and detail. The same money will buy a refined kit from other manufacturers, alas yet again, this is the only Fokker C.IV in town.

In order to convert this kit to Zanni's machines, many things need to be taken care of:
-engine was different, so the nose has to be reworked and engine detail added
-radiators were different
-wingspan needs to be extended, most likely by means of inserting a section.
-small windows need to be added on both sides of the fuselage
-a third crew position needs to be drilled on the turtledeck
-different marks need to be created
-floats need to be provided and properly rigged for the seaplane version
-a number of other small details typical of the Argentinean machines.

Some changes can also be seen during the short lives of the two Argentinean Fokkers, in the markings, engine piping, tankage and other details.



The parts are low in count and very basic, with none or minimal surface details:

Why "glue together" these these three parts, hindering separation?

As I was saying...an axle broke. In any case needed to be replaced by a metal pin:

It seems the master broke and was hastily re-glued:

A couple bubbles, present in most resin kits (but no all):

Why attach the parts to the pouring block by the trailing edege?

Zero ribbing or scalloping detail:

No stringers for the aft fuselage nor panel lines for the front.
Plain as plain:

I got these floats from Khe-Kha Art Products, an excellent cast with good detail that is almost perfect for the seaplane twin of  the land Fokker C.IV
The decals arrived from Arctic Decals in Finland:
Picking up the slack on these ones. As you can see, when I purchased the models, I got two different boxes, if supposedly of the same subject. Scalemates has these two version listed, but no year is given for their release. My assumption is the smaller box is the earlier issue, as it has less parts, but see far below for a comments on the decals, that seem to contradict this:
 
As I set up to clean the remaining parts in one kit and all the others of the second kit, I noticed several differences:

These extra parts came in the bigger box (one spare set of wheels, two additional seats of different shape, an axle, two int. pans. and different main landing gear legs:

I confirm the mediocre quality of this kit, as stated before. No surface detail whatsoever, thick casting webs in many parts, a sort of Planet Models resin, but a notch below. The deck should have continued OVER the horizontal tail, not cut short as in the kit::

The smallest and most fragile bits are are very difficult to extract from the web. You can see the web is thicker exactly where it shouldn't, around the parts, and thinner elsewhere. The small parts on these low quality resin kits are just wishful thinking, and better replaced with scratched bits:
You can, wasting an hour, clean the up, still they are too fragile and not very sharp:
The bigger box (that I deemed above a later release) has laughable decals that do not have the white ink, I guess you are supposed to paint the white before applying the decals, and then match the green of the serial? RIDICULOUS!. But the bag includes clear material for the windshields:
The smaller box, deemed the first release, has decals that do have the white ink, but no clear bit for the windshield. I don't care, as I am modifying these kits to my own ends, and already have the appropriate set from Arctic Decals:
The big box had a copper wire, almost impossible to straighten, and the small box a steel wire, straight.

All the struttery and landing gear parts had again thick webs, are not very consistent in width, and are again too fragile and difficult to clean up. None of them can be expected to stand he loads of building and handling, as solid resin components are heavy, and are all better replaced with airfoiled metal -or steel/brass rod/wire faired with styrene- to obtain a teardrop or oval section as needed. Once more: for the price I paid, I expected more.

The inaccurately smooth surface of the wings has to be detailed. Here the fuel tanks are engraved:

There was an area of metal skin underneath too, extending to the struts:
As explained, this variant had a larger wingspan, thus it has to be extended by the expedient of splicing additional material. I decided to use the tanks external limit as the point for the addition of two sections of about 10mm each. I did not add a 20mm in the middle before engraving, as that would had pushed the trailing edge cutout to the sides, requiring filling the area and re-shaping:
The anchoring points of the struts will be therefore pushed outwards, so they will have to be filled in and re-drilled further inside to keep the original alignment once the additional sections are in place:

There were two faired objects associated to the fuel system under the center section of the wing. They are prepared to be added later:

The inaccurate positions of both crew members are filled with Milliput. They will have to be relocated and re-drilled, and the third position added for this specific plane:

The kit has the nose bumps for the original engine, but this plane had a Napier Lion, thus those bumps have to go:


Next is carving the windows this plane had:
And starting to make the replacement parts for that Napier Lion:

The nose has to be drilled in several places to represent features pertinent to this plane. By the way, for this engine the kit's prop is rotating the wrong way, so it has to be replaced:

The kit radiators, very poorly rendered, are discarded and new ones made:

Two props are in the process of being carved from wood. The radiators are almost there:

The props basic shape has been carved. The Milliput on the inaccurate crew positions has been sanded flush:

The new positions are marked:

Drilled, and the deck thinned down:

Have to carve the recess for the cylinder banks of the Napier Lion:


The missing aft deck piece that goes over the horizontal tail is fabricated:

Another pair of radiators is made for the second model. The landing gear fairing was given metal pins in place of the resin ones, which are 120% guaranteed to brake (I did both, even if only one models is going to be on wheels). Of course after I have done that, I looked at photos of the wheeled version and it's nothing like that, being comprised of three elements and bungee cord, thus, none will be utilized:

The second fuselage is modified to match the first. The engine banks are given their exhausts:

Small progress, as the election develops and we are closer to see if we can get rid of the ignorant and vulgar orange in office and restore some sanity to the world. The second engine banks are made:


 The small parts that were very difficult to extract and clean up due to too thick web are recreated from scratch:

The oil coolers, absent from the kit, are also made:
Time to start adding surface detail to the flying surfaces. I still have to modify the top wing to augment the span, but started on the tail surfaces and lower wing. I was employing my usual method of masking and heavily priming to create rib relief, when I remembered seeing here at BM the use of enamel paint markers for the same purpose, so I am giving it a try:

The lower wing halves are pinned and their location measured and drilled on the fuselage sides. Besides four dimples for the landing gear, no other locations are marked on the fuselage, so it's up to you to do all the measuring and drilling for wings, struts, control cables, etc.

The location of the float struts does not correspond to the ones for the landing gear at the rear. Their rear anchoring points are where the trailing edge of the lower wing is.
We can see here the resin floats from Khee-Kha Art Products, a superb, clean, precise cast. They fit the bill for this plane fantastically:
Floats position has to be devised, struts determined and fabricated. The prop in the kit plan has a larger diameter than all the photos I have, and has to be trimmed slightly back:

The floaties:

The process to insert the plugs to augment the span starts:


The floats as they come form the manufacturer:

Stacked styrene is used to pack the necessary volume:


The sections are roughly sanded down beginning the process of matching the rest of the wing:

A few parts are primed. Either with the enamel paint marker or the masking approach, it seems to work ok, obtaining a subtle relief effect:

The wing is now ready for some spot-puttying and sanding, and eventually for the addition of the rib detail. At this point I can honestly say that, given the not impressive at all quality of this kit, and the work involved in the conversion, one would be much better off with scratchbuilding. Since my son is partial to the float version, I will strive to complete that one, and leave the land version for -may be- another time, as this is a phenomenal waste of time given the starting point. Some of you may know that I have tamed many a dragon, but this is just a bit silly, also considering all the care needed to work with resin:

Primer applied:

In case I ever want to proceed with the second kit, and whilst my grasp of the kit is still fresh, I am working on the other wing with a different approach, in order to keep the boring sanding exercise to a minimum. The extensions will be constructed, instead of solid, and consist of a lower skin, spars and metal pins bridging everything for solidity, and a closing upper skin:


The not very entertaining cycle of priming, correcting blemishes, re-priming, ensues. Parts for the Ansaldo are there too:

The wing modification approach for the second model works really well, much better than the block sanding. It requires careful measuring, cutting and aligning, but ends up being much faster and less brutish regarding physical exertion (i.e. sanding):

The fuselage parts are washed previous to interior detailing, painting and closing the deck. The instrument panel provided in the kit looks completely spurious and most likely was used by Omega in some modern plane kit. It is also oversized:

The strut placement is modified, and the location of two pipes (that run to the engine) are drilled on the center panel:


 The ribbing and scalloping is reproduced. Only the lower wings in both kits have a sort of porous surface, that doesn't disappear with washing, priming or sanding:

Another priming session is held:

Elevators are separated and control surfaces are given their home-made metal horns:

The interior parts for both models are readied. Many were scratched as the kit details are very poor:

Several locations are drilled for the later addition of details like fuel system-related items and aileron horns and linkages:

The interior is being populated. A coupe more bits and the deck will be closed upon it:

A few images from these last days:



Et voilà!

Still have to do the trailing edge scalloping. On top is half the Ansaldo Brescia:

The second fuselage is given its interior and the deck glued on. Again due to poor fit putty is being applied. Here is where we are now with both models. A plethora of new struts and landing gear parts will have to be fabricated, as I don't trust the resin parts, which in the case of the landing gear legs are pretty poor anyway:


 The fuselages get their first coat of primer:

Color is applied:

The parts are masked, and the next color is applied: green, flag blue for the rudder, aluminium for the floats top:

Fortunately no issues with the floats' paint:

The first model so far. I forgot to paint to paint the replacement strut material, and about the necessity of adding the horizontal tail and the fairing I fabricated (missing in the kit). I have to stain the prop, re-make all the struts, and paint the metal areas, plus paint the fin green:

A different approach for model two, where the horizontal tail and it's fabricated fairing are added at this stage. This second kit had much more surface blemishes, thus requiring even more work than the first. Bad resin kits are surely a pain in the tailcone. Of notice is that if you square the tail with the aft fuselage, it doesn't square with the front, a tribute to either a bad master or warping. And so it goes...

Alclad is airbrushed on the first model, to match photos, a slightly darker hue is used for the fuel tanks:


Louvers are added as per photos of the original:

The oil cooler, cylinder banks, tow pipes that run down from the nose, and the lower wings, are all attached:

I leaned my lesson (sort of), and the second model assembly is much sounder. Horizontal tail and lower wings are added before painting:

The lower surfaces color is airbrushed, vertical tail in base color white, metal guard on prop blades masked and airbrushed too:

Making progress on both models. Model #2 (that will be on wheels) is about to receive the metal paint:

And a step closer:

Details are added to the second model, three vents and the decal for the sun on the rudder:

 

A "metal" plaque and a retractable step are added on the other side:

Calming sunset:

Details are added to the wings, aileron horns and cables, as well as some of the piping. Each tank had its own gauge, that will be added in position, behind the protrusions on the center of the wing, angled to face the pilot :

Tail rigging, struts, control cables, tailskid and bumper are added to the fuselage of the second model:

 Model number 1, on floats, gets the same tail rigging, struts, and control cable details. It still had the tail bumper, but no tailskid of course:

My previous experience with soldering is limited to electronics and a couple times arc welding. I never soldered before small metal parts for the models, always using cyano glue or epoxy. I have acquired an inexpensive 40W set and was fortunate to get it right the first try. Contrary to what I thought, the issue was not so much a proper soldering, but to position the parts accurately and securely to be able to apply the solder. I ended up using clothespins for each length, weighed-down with a metal tool. I found the use of the device with the arms with crocodile grips and magnifier I had to be utterly inconvenient and ultimately useless:

Well, the two "W" are done. It took a bit of time given my inexperience, and surely is not perfect, but now I am learning another useful skill for the hobby:

The "W" as they go into the fuselage:

The whole frame. Now, I just soldered the "W", because at this stage I couldn't solder the rest, so it is superglued in place. But next time...may be:

Well, on its feet...er, floats, now. How would I be able to add the top wing and all the struts without knocking off that very fragile float arrangement still escapes me.

Here is an article on Zanni´s progress, of all sources, from the "Mecanno" magazine.


 
The landing gear and stirrup of the land model are added:

A tiny visitor:

And more calming sunsets:


Now both models are ready for the challenge of adding the upper wing:

Windshields and decals on:

A couple of photos of the plane ignominiously sticking its tail out of the water show prominent fabric stitching; this is replicated with home-made decals:

Another peaceful sunset. We only have these colorful ones around winter time, when clouds appear. The rest of the year is searing sun and unchanging, boring, featureless weather, interrupted only by smog from the city and smoke from the wildfires, hence my interest and pleasure:

The N strut parts are cut to size:

And then soldered, first an angle and then the other:

I had to do this several times, soldering and unsoldering, until I got two matching Ns, here seen one on top of the other...
And separated:
The problem continues to be to devise ways of keeping the parts to be soldered at the right position and together. This little nightmare consumed way too much time and too many attempts, therefore soldering now is added to the long list of things about modeling that I don't enjoy at all.

The N struts are primed and painted. After some fiddling and several attempts, the upper wing is glued in place and aligned. Still to go: two fuel lines from the protuberances under the wing to the upper cowling, and eight more struts in the center area. The only necessary rigging is one short wire per side on the cabane area, no wires on the wings:


 Fuel lines and pipes added, to the right the remaining eight wing and cabane struts. Still to fabricate are some detail parts for the fuel tanks area on the upper wing, plus two sockets for the navigator's instruments, and one cylinder attached to the right fuselage of unknown use. And then I will have to do it all over again for the model on wheels. Yikes!:

The landing gear wires are added. The N and cabane struts for the land version are fabricated and painted. The cabane ones for the water version are also painted in the same session:

Once flipped over, the N struts are glued in position:

Meanwhile the seaplane version is getting the last touches: all the remaining struts, two lengths of rigging wire, the two sockets for the navigator instruments, that cylinder I mentioned before to the right of the pilot on the fuselage side, the gizmos on the wing fuel tanks, prop and radiators. Perhaps soon I could be posting the completed model of this maritime version:

And the version on wheels is also completed:

Zanni and Beltrame in Japan:





 To be continued.....

2 comments:

  1. There are very good paper models of the Fokker C.I and III planes available for free here:
    https://vk.com/topic-162584054_37705703
    I made one of the C.I Soviet versions recently,and the kit assembles superbly.
    Maybe you can borrow parts from them and copy them to plastic (including its detailed cockpit) in order to improve your resin kit.

    Regards!

    ReplyDelete
    Replies
    1. I rather scratch them from 0, Pablo, but thanks for the information! appreciated!

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