Styrene

Styrene
Our Muse, that will guide us through these times of political darkness

Wednesday, June 13, 2018

Hansa W.33 "Tiger" of Tiedemann, civil conversion of Broplan vacuformed kit, 1/72nd scale

(this is the building article, for the completed model please go here:
https://wingsofintent.blogspot.com/2018/08/hansa-w33-civil-tiedemann-flying.html

The cumbersome and ungainly Hansa seaplanes family has nonetheless some charm and appeal, and I had build so far two on Japanese civil registrations some time ago, if of another Hansa denomination (W.29):
Browsing the Net I found some images of a civil machine that flew for the Tiedemann tobacco company. Tiedemann had a very smart marketing department then, and the company owned a number of vehicles that wore the company's colors and symbols in very striking, well-produced and elegant schemes.
Here the plane on Flickr:
https://www.flickr.com/photos/fylkesarkiv/8423903774/
 At some point they used for publicity purposes this Hansa W.33 seaplane that they named "Tiger" -that was by the way the company's mascot- that had on the tail the Norwegian colors, and on the fuselage the stripes of the tiger, that cunningly matched the colors of the company land vehicles, painted as "wrapped" on a number of carefully reproduced tobacco leaves of different hues.
Looking for a suitable kit candidate I found the Broplan vacuum-formed offer. Broplan kits are not what you call affordable, and their accessories in injected plastic can only be described as crude. No decals either. The struts come molded, but four of the smaller struts are undefined. Broplan doesn't include a diagram with the correct lengths of those parts, vital for alignment. The plan included in the instructions is, for some unfathomable reason, not in 1/72 scale, so no measures or references can be taken from it.
Many of those injected parts will be replaced with better parts anyway.
On the other hand, the vacuum-formed parts are correctly molded, the plastic has a reasonable and even thickness, and reasonable surface detail is there.
But hey, this is no mainstream kit of powerful manufacturer, so you have to make certain allowances, although let it be said: there are very good vacuformed kits, so the media is not an excuse.

But enough: res, non verba; let's get at it.
Two modifications are needed to convert this kit to the Tiedemann machine:
1) The nose has to be modified as the intended plane had an underslung radiator, a blanked front, another engine, and an open nose top.
2) The aft position  was of course "civilianized" and had no scarf ring, therefore it's cleaner on the top following the natural shape of the fuselage, and having a half-round access door on the left side that was hinged at the bottom for the access of the passenger.

Other minor changes in detail will apply, like prop and such.

The package:
 Contents of the bag:
 Instructions:
Surface detail on parts:
 The injected bits:

 Permanent marked used to trace parts contour.
If you think that you may get confused, especially with the smaller parts, you can use the permanent marker to put their numbers (from the instructions sheet) or name on their internal surfaces:
 Some will need additional cuts from inside:
 Parts separated from backing sheet:
 The injected bits plus clear material for windshields:
 Parts separated:
 Cleaned up:
 Although I will not use this engine I will assemble it for the sake of reviewing:
 Kind of rough:

 Here is why you need that permanent marker line, to know where to stop sanding:
 Vacs require careful, measured and extensive sanding to look right:
 Thin trailing edges are the goal:

 Sanding of parts completed:
 The parts:
 Changes needed here for this version:
Some gluing begins:
Some parts ready. The kit provides a part that acts as a cantilever spar to set the dihedral and help gluing the wings on:
The scallops on the trailing edges are refined:
 The rudder is excised to facilitate detail and painting:
A modified beautiful engine and propeller from Matías Hagen of Argentina are substituted for the kit's items:
 The halves of the rudder are glued and a metal control horn inserted:
 Underslung radiator in progress:
 Areas needed to be altered for this version are excised, the slots for the spar tongue cut open, the pedestal for the seat (I think on the plane a gas tank, iirc) is assembled:
 Tongue ready to be inserted for a trial:
 And this is why dry-runs and trials are mandatory: the fuselage sides won't close, hindered by relief detail on the tongue:
 And this is why: on normal vac kits the part's edge line is shown to the right, but I guess this kit needs you to cut downward, which is not very smart, since given the nature of the curvature of the heat-molded styrene, this will eventually produce a weak joint, since the contact area is minimal. If you sand it to get a flat contact surface, you remove material and are back to square one.
In vacuformed kits this is no issue, since you can glue a styrene strip or sheet to pack more thickness as needed, but it's a drag nonetheless. And by the way, this is not the product of over-sanding, since the permanent marker reference line was absolutely respected:
And yet, I measured the passenger opening, and it is perfect circle of 9.5 mm, so the fuselage thickness should be right as I cut it?:
 Another solution (other than packing the fuselage sides) is to slightly trim back the culprit relief on the tongue, where the pencil marks are:
 In order not to weaken the part, styrene sheet rectangles could be later glued inside those recesses, or alu tube or wire may be glued into those furrows. Anyways, model building -as James Schubert the Pugetian once said- is about problem solving:
Main body of the new radiator:
 Reinforcement bits on, just in case:
 Kit's prop and Matías Hagen's prop:
Some detail on the radiator, new fuselage front, passenger section opening excised to correct to needed new shape:
Concocting a somewhat credible interior:

Basic paint work on some parts:
Some progress on interior and details:
 Metal horns for the ailerons:


 Oil tank and engine exhaust:
The plane I am representing had a different wing cut-off, not diagonal, but roundish and far aft:
 The diagonal section is excised and a tab glued to support the additions to come:
 The piece at the bottom surface is glued:
 The then top. Sanding and shaping will ensue once the glue has set:

Looking at photos it was realized that there were actually two seats in tandem on the passenger bay, therefore the opening was stretched and the the contour re-established with additional parts (remember this area had the gunner position in the kit):

One of the panels had the wrong detail for this version, so it is masked, puttied, and sanded flat:

Parts loosely piled together, to get an idea of the overall aspect:
And so modifications are made to accommodate the third seat on fuselage and pan:
Top of the nose:
 Miscellaneous parts being painted:
The interior of the fuselage sides is painted:
 More detailing work:
I had to enlarge the useless -as it is- provided plan 115% in order to get a real 1:72 plan where to base measures; for example, the track of the floats:
Tabs, the friends of the vacuformed kit builder:
Last dry run:
 And glued together:
Engine top cover and horizontal stabilizer in place:
If the general assembly is showing a good progress, let's not forget that this model will require a very complex painting and decaling job. In fact, the whole build, with its challenges as it has, is only a canvas for the decoration to follow:
Tiger did not have (others did) these additional struts going from float to the wing. In any case, they are missing from the kit, as far as I can tell:

Primer airbrushed:
White is airbrushed, since it will be the background of several areas:
The wings and horizontal tail are painted CDL underneath (they will be light grey on top). The floats on a medium grey:
The white background spaces for the registrations are preserved with masks. Photos show that the plane had those on top only in some photos, and also underneath in some other photos. I am representing the plane with only the top ones:
 The underside of the wings is masked to receive the color bands clearly visible in photos. The rudder had the colors of the Norwegian flag -white, blue and red- and it's also masked in preparation:
The red color is applied:
 The red now will be covered, and only the center section will be airbrushed with the blue color, the adjacent strips covering the white background:
The blue color is airbrushed on the rudder, and grey on the upper side of the wings:
 Masks off revealing the white rectangles for the registrations and the completed rudder with the Norwegian colors:
Some parts are painted. The white areas on the fuselage, and the area under the horizontal stabilizer are masked. The upper side of the horizontal stabilizer is painted as the wings and floats. A gold background is laid on the aft fuselage. Of it, only very faint and narrow lines will remain, since it's only the separation line between the "tiger/tobacco" color bands that will be applied later. Not a simple masking or scheme, this one:
The upper surface of the horizontal tail is masked, as well as what will become faint and a bit irregular gold lines. The fuselage will be painted a yellow/orange tone, and alternate bands will be then masked over, and the rest given a red/chocolate tone:
One color applied:
Alternate bands are masked with flexible Tamiya white tape:
 The red brown is applied:
 Masks removed showing the preserved white areas and the color bands:


Wings added, and some detail work on floats:

Floats-to-fuselage struts glued on floats:
 And then to the fuselage. The geometry of the parts and matching to locating holes is well within tolerances, and the whole so far has a good fit:
The external struts are added. I had to remove the pins from the parts on both sides (float and wing) in order for them to fit properly:
The remaining set of four shorter struts are made from Contrail stock -the kit parts were discarded since they were somewhat poor- and added:
 Rudder and the six visible control cables are added, as well as the underslung radiator:

The process of detailing continues by adding engine plumbing and exhaust, windshields, propeller, two grabs at the tail and two at the nose and radiator plumbing. Decaling will be the next step:
The decals arrived!:
A beaching trolley is being built:
The beaching trolley is painted:


Completed model here
https://wingsofintent.blogspot.com/2018/08/hansa-w33-civil-tiedemann-flying.html

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